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STC Servo Series (C‑Frame Double Crank) Solves High‑Volume, High‑Precision Stamping Challenges

2026-05-11

Tin tức công ty mới nhất về STC Servo Series (C‑Frame Double Crank) Solves High‑Volume, High‑Precision Stamping Challenges

1. Project Overview

A large home appliance manufacturer in South China (annual output 12 million units) produces stainless steel & cold‑rolled steel structural parts (brackets, reinforcing plates, chassis components).

Material: 1.0–3.0 mm CR steel / 304 SS

Tolerance requirement: ±0.015 mm

Production mode: high‑volume progressive die + large single‑stroke parts
Before upgrading, the workshop used 160–200 ton mechanical C‑frame presses, suffering from:
  • Poor parallelism & deflection under full load
  • Fixed speed/curve → cracks & high defect rate
  • High noise (82–85 dB) & high energy use
  • Long setup time & short mold life
In early 2024, the customer purchased 3 units of Qiaosen STC‑200sv (200‑ton C‑frame double crank servo presses) to replace old mechanical presses.

2. Qiaosen STC Servo Series – Key Specifications & Advantages

STC‑sv = C‑frame / double crank / wide bed / servo‑driven

Range: 110–315 tons

Core Technical Data (STC‑200sv)

  • Nominal capacity: 200 tonf
  • Frame: One‑piece heavy steel, stress‑relieved
  • Fuselage deflection (110% load): ≤0.025 mm/m
  • Slider parallelism: ≤0.015 mm / 300 mm
  • Repeat positioning accuracy: ≤±0.003 mm
  • Stroke: 10–250 mm (programmable)
  • Speed: No‑load 20–120 SPM; full‑load 55–65 SPM
  • Motor: Direct servo drive (no belt loss)
  • Energy consumption: 0.72 kWh/h
  • Noise (full load): ≤72 dB
  • Precision standard: JIS Class 1 (ISO 9001 & CE certified)

Why STC Double Crank?

  • Wider bed & double crank → better balance, minimal deflection
  • Ideal for wide progressive dies and large single parts
  • More stable than single‑crank STA under eccentric load

3. Customized Solution for the Customer

Qiaosen delivered a full solution focused on precision, stability, and flexibility:
  1. STC‑200sv main units (3 sets)
    • 15.6” HMI, multilingual, 9 standard motion curves
    • Electronic cam + soft limit + overload protection
  2. Progressive die optimization
    • Pendulum curve + slow forming at critical stations
    • Reduced cracking on 2.0–3.0 mm 304 SS
  3. Automation interface
    • Connect to existing servo feeders & safety light curtains
  4. Mold memory & fast setup
    • 200 mold recipes stored; change time <20 min

4. Measured Results – Before vs After

After 10 months of mass production (2‑shift operation, 12 h/day):
Indicator Mechanical Press (Old) STC‑200sv (New) Improvement
Defect rate 0.6–0.8% ≤0.02% ↓97%
Output per machine/day 9,200 pcs 14,500 pcs ↑57.6%
Mold life (progressive) 120,000 pcs 410,000 pcs ↑241%
Setup/change time 40–50 min 15–20 min ↓60%
Unit energy consumption 0.86 kWh/h 0.72 kWh/h ↓16.3%
Workshop noise 83 dB 71 dB ↓14.5%
Dimensional stability ±0.02~0.03 mm ±0.008~0.012 mm Much better

5. Customer Feedback (Q&A)

Q: Why choose STC double crank instead of single crank?

A: Our progressive dies are 800–1,200 mm wide. Double crank gives better balance, less deflection, and consistent gap across the entire bed. Single‑crank machines showed obvious parallelism error on wide dies.
Q: How does servo curve help with stainless steel?

A: We use

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Chính sách bảo mật Trung Quốc Chất lượng tốt Máy đấm bấm Nhà cung cấp. 2026 Dongguan Qiaosen Machinery Co., Ltd. Tất cả các quyền được bảo lưu.