Qiaosen SML Series Thin Plate Precision Leveler Press Release

Press Release

Dongguan Qiaosen Machinery’s SML Series Thin Plate Precision Leveler is a professional auxiliary equipment specially designed for ultra-thin metal coil and sheet leveling. Focusing on 0.1–0.6mm thin metal materials (stainless steel, copper, aluminum, iron), it integrates high-precision leveling, scratch-free processing and stress elimination, perfectly matching Qiaosen MT material racks, NC servo feeders and ST/STB/STC/STV/STD full-series punch presses. All models adopt high-hardness precision rollers and four-point fine adjustment system, complying with industrial high-precision stamping supporting standards. This article analyzes its core performance, parameters, application scenarios and real customer feedback through concise professional Q&A, with clear image annotations for direct Ali International Station release.

Q1 What are the exclusive core advantages of SML series thin plate leveler?

1. High-hardness precision roller system
   
   
   Equipped with 19 solid SUJ2 bearing steel rollers (9 upper, 10 lower), roller diameter φ20mm. After high-frequency quenching (HRC 60°), hard chrome plating and mirror grinding, it achieves scratch-free leveling, wear resistance 2–3 times higher than ordinary rollers, and effectively avoids material indentation.
2. Four-point precision fine adjustment
   
   
   Four groups of independent handwheels with ±0.01mm fine adjustment accuracy, equipped with digital display and one-key parameter memory function. The final leveling precision reaches ≤0.02mm/m, perfectly eliminating material internal stress and ensuring flatness for high-precision stamping.
3. Anti-deformation and stable transmission structure
   
   
   Integral thick steel plate welded frame with aging treatment, no deformation under long-term heavy load. Auxiliary support wheels between upper and lower rollers prevent roller bending; universal joint transmission replaces traditional gears, realizing gap-free, low-noise operation without material scratching.
4. User-friendly design & energy saving
   
   
   Openable machine head for quick roller cleaning, material replacement and maintenance, with safety buckles for reliable operation. Variable frequency speed regulation (0–15m/min) can be fully synchronized with punch presses; maintenance-free oil-free bearings avoid oil pollution to materials.

Q2 Full model specifications

Q3 Application scenarios & matching suggestions

• Applicable industries: Electronic terminals, mobile phone accessories, shrapnel, shielding covers, small hardware parts, precision stamping parts processing.
• Material adaptation: 0.1–0.6mm ultra-thin stainless steel, copper, aluminum, iron coils and sheets.
• Automatic line matching: Perfectly matches Qiaosen MT uncoiler (powered/non-powered) for feeding, NC servo feeder for fixed-length feeding, and ST/STB/STC/STV/STD punch presses for high-speed stamping, building seamless intelligent production lines.
• Model selection guide: Choose SML-150/200 for small/medium width ultra-thin parts; SML-300/400 for wide ultra-thin sheet processing, matching large-tonnage punch presses.

Q4 Real customer on-site application data

• Leveling precision: Stable at ≤0.02mm/m, no material indentation, defective rate reduced by 35% compared with ordinary levelers.
• Production efficiency: Variable frequency speed regulation perfectly synchronized with punch press, overall production efficiency improved by 22%.
• Equipment durability: Rollers no obvious wear, maintenance cost reduced by 40%, daily operation stable without failure.

Q5 After-sales & Service Support

Conclusion